Automated Gravity Casting｜Smart Casting Solution

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Casting

Smart Casting

Automation in Casting and RetrievalUtilizing an automated casting and retrieval system not only avoids prolonged exposure of personnel to high temperatures but also stabilizes the production process time. Once production time is stable, the quality of output remains consistent.

Digitalization of Standard Operating Procedures (SOP)All product details for each component, such as casting time, flipping time, casting speed, pressure, and other details, are input into the computer, enabling the digitalized production of SOPs. With digitalized SOP production, anyone can initiate production at any time without the need for specific personnel or experienced craftsmen to perform casting.

AI Data

Integration of Information and Technical Data

Founder Aluminum has fully digitalized existing technology and parameters. In addition to monitoring and recording during the process and continuous optimization, after accumulating two years of experience, the technology and parameters throughout the manufacturing process are fully digitized. This includes assembling temperature and control sensors on all machinery and molds. Any temperature differences are quickly detected, and everything is managed digitally. This extends from aluminum furniture production at the back end to gravity casting at the front end. All technical aspects and parameters during the manufacturing process are digitized. This includes collaborating with the Metal Industries Research & Development Centre to research material science and find optimization solutions through extensive condition testing. "Each problem solved becomes the core technology of Founder Aluminum."

Advanced Robotics

Advanced Robotic Arms

Within the aluminum furniture punching processing line in the Changhua Coastal Industrial Park, the six-axis robot Stäubli calculates actions in seconds, rapidly and accurately processing aluminum frames. Assembly workers receive the aluminum frames and skillfully assemble them into picture frames according to the orders, placing them on the packaging platform. Human-machine collaboration not only enables the production of 1,000 different specifications of picture frames but also significantly reduces delivery times from two days to immediate shipment.

Staubli

Stäubli is suitable for various environments due to its cleanliness and stable performance.

ABB

ABB offers the best precision among similar products, increasing productivity with higher processing speeds and lower rejection rates.

YASKAWA

YASKAWA boasts the world's fastest speed and the widest range of motion, enhancing productivity, moving from "robots replacing people in operations" to "robots working in collaboration with people."